Hi Kevin,
It seems that I get behind on the activity on the E-H chat board in the summer and fall every year and this one has been no different. So, I'm just now getting caught up on your ongoing battle with your bike.
In one of your last posts, you described what I believe is the original Throttle Body Bracket linking the front and rear cylinder heads together and originally supporting the Throttle Body itself. Check page 92, item 21 in the E-H Parts Book to confirm. If that is still on your bike, it may be creating an air leakage problem that would become more pronounced as the engine warms up. Remove it and mount the Xman air cleaner backing plate with the spacers that came with that kit directly to the cylinder heads.
Give it a shot and let me know if I'm on the right track with this idea.
Peace and Happy Holidays,
Jamie Jones
Atlantic E-H, llc
PS. So there is no confusion I also emailed this idea to you.